Polyethylene Manufacturing Capabilities

Polyethylene Manufacturing Under One Roof

Extrusion. Flexographic Printing. Converting.

Film-Pak controls the manufacturing process from polyethylene film extrusion through flexographic printing and final bag converting at our facility in Crowley, Texas.

Polyethylene film manufacturing at Film-Pak in Crowley Texas
Complete In-House Manufacturing Resin → Film → Print → Finished Product
Resin
Extrusion
Printing
Converting
Finished Product

Complete Manufacturing Control

From Raw Material to Finished Polyethylene Packaging

Instead of relying on separate suppliers for film, printing and bag production, Film-Pak performs the major manufacturing processes within one facility.

This gives us direct control over film specifications, printing, converting, production scheduling and the finished product that reaches our customer.

Film-Pak polyethylene blown film extrusion equipment
Film Extrusion Polyethylene Film Manufacturing

Polyethylene Film Extrusion

Film Extrusion

Film-Pak manufactures the polyethylene film used in our custom bags, sheeting and shrink-film products.

Our in-house extrusion department allows Film-Pak to control important film characteristics including gauge, width and film properties before the material reaches printing or converting.

4 Film Extruders
4"–12" Die Sizes
3 Material Options
In-House Film Production
Custom film widths
Custom film gauges
Clear and colored film options
Film for bags, sheeting and shrink applications
Request a Film Extrusion Quote

Polyethylene Material Options

LDPE, LLDPE & PCR Film Options

Film-Pak offers multiple polyethylene material options based on the performance, strength and recycled-content requirements of your application.

LDPE

Low-Density Polyethylene

A versatile polyethylene material used for a wide range of custom bags, film, sheeting and shrink-film applications.

Flexible Clear Film General Purpose
LLDPE

Linear Low-Density Polyethylene

Offers increased toughness, strength and puncture resistance for applications requiring additional film durability.

High Strength Tough Puncture Resistant
Recycled Content Option
PCR

Post-Consumer Recycled

Recycled polyethylene content is available for applications where customers want to incorporate post-consumer recycled material into their packaging.

Recycled Content Custom Applications
Not sure which polyethylene material is right for your application?

Film-Pak can help determine the appropriate material based on your film specifications, gauge, strength requirements and intended use.

Film-Pak six-color flexographic printing press for polyethylene film
Flexographic Printing Custom Printed Polyethylene Film

Custom Poly Bag Printing

Six-Color Flexographic Printing

Custom logos, graphics, instructions and product identification can be printed directly onto polyethylene film.

Film-Pak operates two six-color flexographic printing presses, allowing customers to add professional custom printing to poly bags, film and other polyethylene packaging products.

2 Flexographic Presses
6-Color Printing Capability
42.5" Press Web Width
45" Press Web Width
Custom logos and branding
Product identification
Instructions and printed information
Printing performed before final bag converting
Request a Printed Poly Bag Quote
Film-Pak custom polyethylene bag converting equipment
Bag Converting Finished Poly Bags & Packaging

Custom Bag Manufacturing

Polyethylene Bag Converting

Extruded and printed polyethylene film is converted into finished custom bags within Film-Pak's facility.

Our converting department produces multiple bag configurations so Film-Pak can take a job from raw resin all the way through finished polyethylene packaging.

5 Wicket Machines
1 Flatbed Sideweld Machine
Roll Bag Converting
Loose Pack Bag Converting
Wicketed bags
Bags on rolls
Loose-pack bags
Sideweld bag converting
Request a Bag Converting Quote

Additional Production Capability

In-Line Polyethylene Manufacturing

Film-Pak also operates in-line equipment that combines polyethylene film extrusion with printing, bag production and separation during the manufacturing process.

In-Line Printing Press

One-color random printing capability integrated directly with film extrusion for applications that do not require multi-color flexographic printing.

In-Line Bag Machines

Integrated bag converting equipment allows extruded polyethylene film to be converted into bags on rolls or loose-pack bags as part of the production process.

In-Line Bag Separator

In-line separation equipment helps separate and handle finished bags after converting for efficient downstream production and packaging.

Why It Matters

Fewer Hand-Offs. More Manufacturing Control.

A vertically integrated polyethylene manufacturing process gives Film-Pak direct visibility into each major stage of production.

Specification Control

Film characteristics can be managed before printing and converting begin.

Production Flexibility

Multiple manufacturing departments can work together around custom customer requirements.

Direct Communication

Customers work with the manufacturer rather than moving through multiple outside suppliers.

Finished Product Control

Film-Pak remains involved from extrusion through the final bag, film or sheeting product.

What We Manufacture

See Our Custom Polyethylene Products

Explore custom poly bags, printed bags, bags on rolls, wicketed bags, shrink film, polyethylene sheeting and other products manufactured by Film-Pak.

View Products

Have an Existing Poly Bag or Film Specification?

Give Film-Pak an Opportunity to Quote It.

Send us your current dimensions, gauge, printing requirements, drawing or an existing sample. We can review the application and determine whether it fits Film-Pak's polyethylene manufacturing capabilities.

Request a Quote Minimum orders begin at approximately 500 lbs for many custom products.